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A Different Kind Of Training

A Different Kind Of Training

A Different Kind Of Training

Q&A: What are the the specifications in the IMDG Code and USDOT/PHMSA regulations for the Division 4.1 Flammable Solid placard?

This email came from India on February 12, 2019:

(India!)

Dear Sir,

Good Morning!

We are the manufacturer of Aluminium powder (UN1309, Aluminum powder, coated, 4.1, PG II). We request your help to know the details from the Hazardous material transportation regulation of IMDG, 2018 Edition 39 -18 Amendment or 49 CFR 172.546 (Class 4 placards specification). Please send the placard specification for class 4 details from the above latest regulations. Now we are following old regulatory placard specifications for the shipments. It is most Urgent. We are expecting your positive reply.

Thanking You.

Well, I’m just a guy from the Midwest so getting an email from India requesting my help is pretty cool. I had to reply right away.

Thank you for contacting me. I will try to answer your questions below.

  • Your question refers to both the International Maritime Organization and their Dangerous Goods Code (IMDG, 2018 Edition 39 -18 Amendment) and the Hazardous Materials Regulations (October 2018 Edition) of the Pipeline and Hazardous Materials Safety Administration within the U.S. Department of Transportation (USDOT/PHMSA).
  • The required specifications for the Division 4.1 placard are almost – but not quite – the same for both the IMO and the USDOT/PHMSA.
  • Hazardous Materials Regulations of USDOT/PHMSA:
    • 49 CFR 172.519 for general specifications and §172.546 for the Flammable Solid (Division 4.1) placard.
    • Outer dimensions of 250 mm x 250 mm.
    • Line inside the edge 12.5 mm from outside edge.
    • Class or division symbol must be as shown at §172.546.
    • Hazard class number in bottom point of placard must be at least 41 mm high.
    • Any words that appear on placard must be at least 41 mm high.
  • IMDG Code:
    • 5.3.1.2.1 for placard specifications and 5..2.2.2 for specimen labels.
    • Outer dimensions of 250 mm x 250 mm.
    • Line inside the edge 12.5 mm from outside edge.
    • Class or division symbol shall be positioned and sized in proportion to those shown in 5.2.2.2.2.
    • Hazard class or division number in bottom point of placard must be at least 25 mm high.

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

There is much more information in the regulations than I am able to summarize here.

I suggest you contact ICC The Compliance Center to purchase the required placards. Indicate what you need them for and they will be able to sell you what you need.

I hope this helps. Please contact me with any other questions.

That seemed to do it!

Q&A: How can I ship a Class 3 Combustible Liquid by air?

A question via email on January 19, 2018 that was a follow-up to a telephone conversation:

Hi Dan,

I am following up on our phone conversation this morning on shipping combustible liquid.

Also, wondering if pharmaceutical drug products are exempt at all from regulation.

I have suggested to my client that we review the anticipated specific shipping protocols to develop specific shipping instructions – I will likely need your help with that.

Thanks so much!

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

I will try to provide some guidance and helpful information. See below.

To answer the question about the applicable regulations when shipping a combustible liquid by air:

  • Your hazmat is a combustible liquid due to its high flashpoint.
  • Per 49 CFR 173.150(f)(2), the USDOT/PHMSA HazMat Regulations do not apply to a combustible liquid in a non-bulk packaging unless a Haz Substance, Haz Waste, or marine pollutant. Note: the limitation to only ground transport is a condition of the option to re-class a flammable liquid to a combustible liquid. It is not a condition in the exception of a combustible liquid from regulation.
  • Therefore, as long as it is not a Haz Substance, Haz Waste, marine pollutant or transported in a bulk packaging it is not subject to regulation within the U.S. even if transported by air.
  • If transported by air, it cannot be packaged in a bulk packaging since the only type of bulk packaging recognized by IATA is the IBC and its use is limited solely to UN3077 and can’t be used for a combustible liquid.
  • A combustible liquid in a single packaging up to 119 gallons is not subject to regulation within the U.S. by any mode of transport. And, a combustible liquid is not regulated by IATA.
  • I am not aware of an exception from regulation for pharmaceutical products.
  • There is an exception from regulation for a limited quantity of retail products containing ethyl alcohol at 49 CFR 173.150(g).

I hope this helps. Please contact me with any other questions.

Conclusion:

You may be wondering about his last comment, “I will likely need your help with that.” and to what he was referring.  In addition to providing training for the transport of hazardous materials and the management of waste, I also provide consulting services.  So if you have the training you need but still have a problem, contact me for help.

UN Standard Mark on IBC

Q&A: How long must a shipper of HazMat retain testing reports of their Performance Oriented Packaging?

A question from an environmental consulting firm I work with on January 18, 2018 regarding one of their clients:

Dan,

We have a client who asked what the duration of time that was required to maintain what he called, “UN POP Testing Reports.”

I believe he is referring to package certifications which are given after the packaging meets stress test guidelines and allows the person to request the packaging be made by a container manufacturer and include the specification mark.

I may also be incorrect in that presumption. Perhaps POP is referring to Performance-Oriented Packaging and means something else.

Can you shed some light on this please? Include any regulatory reference if possible.

Thanks

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My reply that same day:

He is probably referring to the Performance Oriented Packaging standard created by the UN to test and confirm a packaging meets a specification.  USDOT specification packaging includes UN Standard which is subject to POPS.

Maintaining records depends on their function.  If they are a shipper or carrier of hazmat, the answer is none.  They are not required to obtain or maintain the test records.
Persons involved in the manufacturer, design testing, and periodic retesting of a hazmat packaging must retain records as follows (this is only for non-bulk & IBCs):
  • 49 CFR 178.601(l) for non-bulk packaging & 178.801(l) for IBC:
    • Manufacturer: as long as manufactured and two years thereafter.
    • Design testing: six years after test successfully performed. Combination packaging or for Division 6.2: seven years.
    • Periodic retesting: one year after test successfully performed.  Combination packaging or for Division 6.2:  two years.

I hope this helps.  Please contact me with any other questions.

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

Q&A: Do I have to provide the placard with the identification number on it?

A question from someone who had recently attended my Onsite Training (01.18.18):

I just had your DOT training this month, and I ask which placards to use when shipping our product(with a UN 3190 self heating solid). I am still having problems with drivers as to which placards to use.

Yesterday I shipped 123 drums of product each drum contains 200 lbs. This was shipped on 31 skids as a truck load at 24,600 lbs.

This is the problem:

It is my understanding that when I ship this product as a truck load I would use the placard (Spontaneously Combustible 4 )When the driver call the load in to his safety department they requested we use the placard (Spontaneously Combustible 4 with the UN 3190) on it. They would not take the load with out it. Because the amount was over 8,820 lbs it had to have the UN# on it.

So I gave the driver both types of placards. Is this right to do or not? Which placard is right to use in this case.

Thanks for any help you can give.

My reply the same day:

Good question.  Please see below.

Placards:

  • The placard for a Division 4.2 Spontaneously Combustible is required if the total amount of all hazmat on the vehicle is equal to or greater than 454 kg (1,001 lb).
  • The placard must meet the specifications for shape, design, &etc.
  • Placard must be displayed on all four sides of the vehicle.

Identification number mark:

  • Per 49 CFR 172.301(a)(3) a transport vehicle must display the identification number for a hazmat under the following conditions:
    • Non-bulk packaging (e.g., 55-gallon drum).
    • Vehicle contains only a single hazmat.
    • Each package is marked with the same proper shipping name and ID #.
    • Total weight of hazmat is equal to or greater than 4,000 kg (8,820 lb).
    • All hazmat loaded at one loading facility.
    • Transport vehicle contains no other material (hazmat or non-hazmat).
  • Identification number must be displayed on all four sides of vehicle.
  • Identification number may be displayed on placard or near placard on orange panel or white square-on-point.

Answer:  Vehicle must display placard for Division 4.2 with identification number (3190) on or near placard.  It is not necessary to provide both.

I hope this helps.  Please contact me with any other questions.

Q&A: What is the required font height for markings on bulk packagings?

Question (01.15.18):

I called about 2 pages in my catalog (attached page 30 and 45) covering ISO tanks and IBC containers.  The customer has always specified their font height. For example on a 24”x4” tank sign they usually specify a font that is 3” tall with all capital letters – on page 30.  Page 45 has NOS labels and we use a 1” font….unless the text is only 1 line tall and we use a 1.75” tall font.

Is there a rule of thumb or regulations that dictate the font height for a large proper shipping name label or NOS label or ISO label?

I really appreciate the help.

(Two images displaying their product labels were attached to the email)

My answer (01.18.18):

Please see below for a summary of the regulations for the size of package marks.

  • Per 49 CFR 172.302(b), except as otherwise provided in the regulations, markings on a bulk packaging must:
    • Have a width of at least 6.0 mm (0.24 in) and a height of at least 100 mm (3.9 in) for rail cars.
    • Have a width of at least 4.0 mm 90.16 in) and a height of at least 25 mm (1 in) for portable tanks with a capacity of less than 3,785 L (1,000 gal) and intermediate bulk containers (IBCs).
    • Have a width of at least 6.0mm (0.24 in) and a height of at least 50 mm (2.0 in) for cargo tanks and other bulk packagings.
    • Note: a marking on a bulk packaging includes – but is not limited to – the identification number.  For example, in some instances the proper shipping name is required as a marking on the package as well.
  • Per 49 CFR 172.332(b), if displayed on an orange panel the identification number must be at least 100 mm high of black helvetica medium numerals.
  • Per 49 CFR 172.332(c), if displayed on a placard the identification number must be 88 mm high of black alpine gothic or alternate gothic #3 numerals.
  • Per 49 CFR 172.336(b), if displayed on a white square-on-point the identification number must of the same dimensions as it is displayed on the placard at §172.332(c).
Then of course you get into all of the examples of “except as otherwise provided in the regulations”.  Below are examples of a font height specified for markings on bulk packagings.  These should be considered as otherwise provided for in the regulations:
  • 49 CFR 172.325(c): “HOT” must be in black letters having a height of at least 50 mm (2.0 in).UN3257 HOT Marking
  • 49 CFR 172.326(a): portable tank marked on two opposing sides with proper shipping name with a minimum height of 65 mm (2.5 in).  However, portable tank of with a capacity of less than 3,00 L (792.52 gal) may be reduced to a marking size of not less than 12 mm (0.47 in).
  • 49 CFR 172.328(b): cargo tank transporting a Class 2 Compressed Gas – except certain nurse tanks – must be marked in lettering no less than 50 mm (2.0 in).
  • 49 CFR 172.328(c): each MC 330 and MC 331 cargo tank marked with “QT” or “NQT” in letters no less than 50 mm (2.0 in) in height.
  • 49 CFR 172.328(d): after October 3, 2005, “Emergency Shutoff” (if and where applicable) in letters at least 0.75 in in height.
  • 49 CFR 172.330(a)(2): shipping name and identification number marked on multi-unit tank car tank in letters and numerals no less than 50 mm (2.0 in) high.

Conclusion:

That seemed to answer his questions! Here is another example of where compliance isn’t just about avoiding fines, it’s about your business.  If you are in the business of providing products or services to shippers and carriers of hazardous materials you need to know the regulations just as well as your customers.  My USDOT/PHMSA HazMat Employee training can help you to do that!

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

Q&A: Is the transport of oil (new and used) subject to USDOT regulations as a HazMat?

A question from a concerned truck driver (01.10.18):

I drive lube truck and carry 600 gal go new oil and 400 gal used oil in <<state>> and surrounding states my company told me to remove placards saying not needed. I am questioning them and can’t find answer if I am legal.

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

My answer (01.10.18):

Thank you for contacting me.  I will try to answer your question below.

  • I cannot be certain without viewing the safety data sheet (SDS) or some other technical data, but it is unlikely that oil – new or used – will meet the definition of a hazardous material per USDOT regulations.
  • If not a HazMat the display of USDOT placards is not required.

I hope that answers your question.  Please don’t hesitate to contact me with any other questions.

Conclusion:

Easy but illustrating a very common issue in the regulated – or not regulated – community.  Before you can begin to consider the regulations applicable to the transportation of a hazardous material: hazard communication, packaging, training, load securement & segregation, & more; you must classify the article or substance according to the USDOT/PHMSA’s definition of a hazardous material.  No hazardous material, no Hazardous Materials Regulations.

It’s possible you transport or offer for transport both HazMat and non-HazMat.  My training and consulting services can help you to identify the difference.

Alcohol wipe

Q&A: How do I classify solvent wipes for transportation?

A question (01.04.18):

I’m looking for ability to confirm the DOT rating for particular product we have currently started to make. Is this something you’re able to help provide assistance/training?

I’m here to help, so my reply (01.05.18):

Yes. I can assist you with that.

If you are able to provide a safety data sheet (SDS) or some other technical information I will be happy to provide you with a “snap” classification at no charge.

If you decide to proceed a more formal classification can be provided under my consulting services for a fee.

He was OK with free advice:

I’ve attached two SDS for 70% IPA canister products. The only different to the two products would be the number of wipes in each canister. I believe the classification should be UN3175 – class 4a which one states but the other states UN1987 class 3. The IPA is fully absorbed into the fabric in each product which is why I’d think the classification should be a haz solid. Thank you in advance for any assistance.

Thanks
(SDS’s for two different wipes, both saturated with Isopropanol were attached)

Interested in a Webinar that covers this topic, and more!

My Webinar Training Schedule

My final answer (01.05.18):

Thank you for contacting me. I will try to answer your questions below.

  • I assume this classification is for the transportation by ground or rail within the U.S. International transport and transport by other modes will require a separate classification. However, I am confident the classification will remain the same.
  • Isopropyl alcohol is a Class 3 flammable liquid.
  • The wipes are best classified as: UN3175, Solids containing flammable liquids, n.o.s. (Isopropyl alcohlo) 4.1, PG II
  • However special provision 47 in column 7 of the Hazardous Materials Table for this entry reads in part (last sentence):

Small inner packagings consisting of sealed packets and articles containing less than 10 mL of a Class 3 liquid in Packing Group II or III absorbed onto a solid material are not subject to this subchapter provided there is no free liquid in the packet or article.

Therefore, as long as both products meet the requirements of special provision 47 (small sealed packets with no free liquids), they are not subject to the USDOT Hazardous Materials Regulations and are not a hazardous material when offered for transportation.

I hope this helps.

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

Conclusion:

I never heard back so I can only assume all went well.  Here we have a perfect example of someone offering for transport a product as a hazardous material (subject to increased shipping and handling costs) when a perfectly good exception from regulation exists.  If applicable (and in this case I believe it is) the exception has the potential to save this business a lot of money.  Of course, USDOT/PHMSA HazMat Employee training is still required but that is a small price to pay for compliance and the knowledge that comes with it.

Q&A: Transporting human waste. Is it a HazMat?

An  interesting  question from California (that matters) on January 3, 2018:

Daniel;

I was searching Google when a link to your site came up. We are having to transport sludge and scum from an old wastewater plant across town to a newer plant. We are doing this in a tank truck. What placards do we need to put on the truck?

My reply that same day:

I will do my best to answer your question below.

  • If the waste is from a domestic sewage WWT it likely will not be a RCRA hazardous waste per USEPA regulations.
  • However, it may be a non-RCRA hazardous waste in California.  i.e. an appendix X listed non-RCRA Hazardous Waste.
  • Unless it contains or is suspected to contain pathogens – and therefore a Division 6.2 Infectious Substance – it is unlikely to be a hazardous material (HazMat) per USDOT/PHMSA regulations.
  • On the unlikely chance it is a HazMat, a government entity is subject to the Government Employee Exemption from USDOT regulations.
  • The transport in a tank truck (aka: cargo tank motor vehicle) will likely be subject to California regulations as a commercial vehicle.  I am not sure if California has a government employee exemption.
  • It’s handling may be subject to California Health Department regulations.
In sum:
  • Human waste is unlikely to be a USEPA hazardous waste though it may be a non-RCRA hazardous waste under California’s more strict regulations.  If its transportation is not subject to USDOT/PHMSA regulations as a hazardous material, then no placards are required to be displayed on the vehicle.  Due to the size and type of the vehicle it may be regulated in California as a commercial vehicle.  This may require fees, registration, driver licensing, &etc.

I hope this helps.

Please contact me with any other questions.

Contact me with any questions you may have about the generation, identification, management, and disposal of hazardous waste

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

That seemed to satisfy him.  I was surprised he didn’t have any other questions:

Thank you for your prompt reply,

Conclusion:

The hazardous waste regulations are much more stringent and more broad in California than the Federal rule.  Compliance requires high-quality training that I can provide either as a Webinar or as Onsite Training.

Q&A: Are placards and shipping papers required when transporting lithium ion batteries?

A question March 7, 2018:

Good day sir!

I am hauling 43,000 lbs of lithium ions UN3480 from NC to CA as truck driver. Are placards and proper shipping papers with emergency numbers required?

Thank you in advance.

I was on it but needed more information:

I can answer your question but I will need more information.

  • Are the batteries being shipped for recycling or disposal?
  • Are the batteries contained in equipment?  Packed with (but not in) equipment? Or, are they packed alone?
  • What is the Watt-hour rating for the batteries?  If you do not know this, can you describe the batteries?  Are they small round (button cell) batteries?  If you do not know this, can you tell me what the batteries are meant to power: a mobile phone, lap top computer, something else?
  • How are the batteries packaged?

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

His reply to my questions:

  • Are the batteries being shipped for recycling or disposal?

I believe they are going for recycling because we are coming from company called <<name redacted>>.

  • Are the batteries contained in equipment?  Packed with (but not in) equipment? Or, are they packed alone?
I am not sure of this question but they are in boxes.
  • What is the Watt-hour rating for the batteries? If you do not know this, can you describe the batteries?  Are they small round (button cell) batteries? If you do not know this, can you tell me what the batteries are meant to power: a mobile phone, lap top computer, something else?

Description says nonferrous, lcd monitor.  Looks like it is for laptop or computer.

  • How are the batteries packaged?

In boxes wrapped and secured low on ground.

Thks

It wasn’t everything, but I had enough information to go forward:

Thank you for providing that information.  I do not yet have all of the information I would like to have but I think I can make the following determination:

  • The shipment is excepted from most of the USDOT regulations if it meets the requirements of the packaging exception for lithium batteries sent for recycling or disposal.  Requirements of the exception include, but are not limited to, the following:
    • Packaged in strong outer packaging.
    • Each package weighs no more than 30 kg (66 lb).
    • Each package displays the lithium battery handling label or the lithium battery mark.
    • And…as of March 6, 2019, each package must display one of the following marks or labels:
      • “PRIMARY LITHIUM BATTERIES – FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT”
      • “LITHIUM METAL BATTERIES – FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT”
      • “LITHIUM ION BATTERIES – FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT”
      • Or…display the “CARGO AIRCRAFT ONLY” label specified in 49 CFR 172.488.
  • If packaged as indicated above, the following is not required:
    • Other package labels or marks.
    • Placards on the truck.
    • HazMat shipping paper.
    • Emergency information.
    • HazMat Employee training for driver.
    • HazMat endorsement on CDL.

Please note:  The above is my best determination based on the information available.  More information may result in a different determination.

I hope this helps.  Please don’t hesitate to contact me with any other questions.

His reply:

Yes sir.  The shipper said no need to have all the paperwork done as HM and placard. Our company said we do. So you can see why were unsure what to do.

We just got pulled into weigh station for inspection and DOT officer saw the BOL acknowledging that we were hauling batteries. I am happy to report that we passed the inspection and report was noted that we are not carrying HM load.

So thank you very much for your help as you have helped clarified some things.

Have a great day sir!

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

And if you’re interested in learning more about the transport of lithium batteries, refer to these articles on my blog:

Q&A: Do I need shipping papers to transport off-road diesel fuel?

A question on December 16, 2017:

I work for a construction company operating a fuel/lube truck with an 850 gallon tank of off road diesel fuel that I load out of our yard from a 2000 tank we have filled by a fuel supplier. I then drive to our multiple job site locations and fuel all our company owned equipment. I am unclear on weather we need shipping papers for this load. The truck is placarded and I also possess my haz mat and tanker endorsements on my CDL. Do we also need to be registered with the USDOT for haz mat transportation?

My reply two days later:

I will attempt to answer your questions below.

  • The transportation of diesel fuel (class 3 combustible liquid) in a bulk packaging (>119 gallons) is subject to DOT regulations.
  • It’s transportation requires a shipping paper.
  • For simplicity, you may use a permanent shipping paper.
  • Since the vehicle is required to display a placard, registration with DOT is required.  Read:  Register with PHMSA/USDOT

I hope this helps.  Please contact me if you have any other questions.

Contact me with any questions you may have about the transportation of hazardous materials by air, highway, vessel, or rail

International and Domestic

Daniels Training Services, Inc.

815.821.1550

Info@DanielsTraining.com

https://danielstraining.com/

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